Perhaps use a vacuum cleaner hose down the vent intake above the front windshield front edge? My blower resistor pops after 25k on speed 1 and 40k on speed 2!
Race, my blower motor is on the downstream side of the heater core and or evaporator of the AC system. In order for me to get to the upstream side, I need to come in from the intake vent below the windshield on the outside of the vehicle in back of the hood.
Had the motor out and swapped out resistors and the blower runs fine. The insulating material on the solid state resistor is the problem. The newer design uses a mica, instead of the old circuit board thin green layer.
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